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Die Cutting

Flat Bed Die Cutting

Kiss Cutting

Perforation Die Cutting

Rotary Die Cutting

High-Speed Precision Die Cutting

Die Cut Gaskets

Steel Rule Die Cutting

Gap Pad® Die Cutting

EVA Polymer Die Cutting

Packaging Foam Die Cutting

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Since 1995, the Custom Components division of American Micro Industries has specialized in providing a broad range of custom products and services for the aerospace, defense, electronic, marine, military, technology and medical OEM and contract manufacturer industries. With a focus on delivering exceptional quality at an affordable price point, we are a longstanding partner to demanding customers with special technical, regulatory or mechanical requirements. Keep reading to learn more about our die cut manufacturing capabilities, or contact our office directly to request a quote.

Die Cutting Capabilities

Die cutting is a fast and cost-effective way to cut thin, flat materials such as plastics, electrical films, rubbers, foams and more. American Micro Industries is qualified to perform different types of die cutting:

  • Rotary die cutting, in which a sheet of material is fed into a station, where a rotary tool moving at the same speed cuts or perforates it into the desired shape. Rotary die cutting is an efficient way to quickly produce gaskets and similar components.
  • Steel rule die cutting, in which a custom steel tool (die) is created to punch out specific shapes on a material of your choice. Steel rule die cutting is an excellent option for mass producing custom die cut components on a budget.
  • Laser die cutting, in which, as the name implies, a laser cutting tool moves automatically to cut the material into a given shape. Laser cutting is best for extremely precise or complex components with high tolerance requirements.

Contact one of our representatives to discuss your project and determine the best die cutting method for your needs.

Products and Materials

We specialize in the field of custom die cutting and we are experts at fabricating a range of different products, including:

  • Electrical insulating components: Custom electrical insulators can be die cut from a variety of electrical insulating materials, including Fish Paper, VHR-115, E-FR, Polyester Film, Silpad, Polyimide and Phenolics (CE, LE, G10/FR4). We have extensive experience producing die cut electrical components to military specifications as well as various other federal and international standards. Let us work with you to determine the best material for your needs.
  • Gaskets: American Micro Industries can die cut intricate custom gaskets from a wide variety of closed cell rubbers and elastomers. We work with a range of different synthetic materials that offer excellent resistance to temperature extremes, low gas permeability and a number of other properties required of high performing gaskets. We have an extensive selection of die cut phenolics in stock that are suitable for manufacturing products for NEMA enclosures and other highly specific applications.
  • Custom packaging foam inserts: Die cut packaging foam inserts can be produced from a variety of foams to meet your unique packaging requirements. These materials include polyethylene, EVA and polyurethane foams.

These are just a few of many die cut components we have produced in the past. We take extreme pride in our ability to provide high quality parts, used frequently in electrical devices, enclosures and a variety of other electrical applications. For detailed technical information about any of our materials or processes, keep browsing our website or contact our office and speak with a representative directly.

Quality Control You Can Count On

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American Micro Industries has a long history of producing high-quality die cut electrical film, custom foam parts and other products. We perform work in-house and offer complete turnkey solutions that get your order to you quickly. Every step of the way, you’ll work with a knowledgeable team member who will strive to find innovative solutions that keep your costs down while improving the quality of product you bring to the market.

Based in Chambersburg, PA, we are ideally situated to serve customers around the country and beyond. Make us your first choice for everything from rigid foam die cutting to custom electrical component manufacturing.

Every die cutting job we complete begins with an initial consultation with one of our Account Managers. Request a free quote for your custom project today!


No Minimum Order  -  Low Tooling  -  Fast Turn Around